Mixed Reality Assembly Platform in Industrial Use
Image: © FIR e. V. at RWTH Aachen | Implementation: Ulrich Buckenlei – Visoric GmbH
Assemble More Efficiently with XR and AI
How can complex assembly processes be made more understandable, faster, and error-free? A new project at FIR e. V. at RWTH Aachen demonstrates how modern technologies can make this a reality. Using Mixed Reality and Artificial Intelligence, a digital assembly platform was developed that can serve as a practical model for the automotive industry.
- Research Partner: FIR e. V. at RWTH Aachen
- Technology Used: Mixed Reality, AI, 3D visualization
- Demonstrator: LEGO Technic model as a real-world scenario
Assembly Platform in Mixed Reality
Image: © Ulrich Buckenlei – Visoric GmbH | Implementation for FIR e. V. at RWTH Aachen
The idea behind the project: to provide digital instructions that appear directly in the user’s field of view – exactly where the work takes place. This creates real added value for training, assembly, and maintenance in industry.
Assembly with HoloLens: Step-by-Step at a Glance
The Microsoft HoloLens 2 becomes an interactive assistant: 3D instructions are projected onto real objects, precisely positioned, and adjusted in real time. Users can move freely, zoom, or rotate – all while staying on the correct assembly step.
- Spatially Precise Overlays: Assembly information directly in the field of view
- Intuitive Operation: User guidance without external displays or manuals
- Faster Workflows: Reduced training and assembly times
3D Assembly Instructions with HoloLens
Image: © Ulrich Buckenlei – Visoric GmbH | Implementation for FIR e. V. at RWTH Aachen
Especially in industries with complex production chains, this technology can make a real difference. It reduces sources of error and helps new employees get up to speed faster. A clear advantage – especially in times of skilled labor shortages.
AI Recognizes Components and Automatically Displays Instructions
A key feature of the platform is the integration of AI-based object recognition. The technology automatically detects which component the user is holding – and instantly displays the corresponding assembly step. This saves time and significantly improves efficiency.
- Real-Time Object Recognition: Analysis of shape, color, and position
- Dynamic Adjustment: Instructions change automatically with each step
- Process Optimization: Less time spent searching, more focus on the task
Infographic: Object Recognition and Step Alignment
Graphic: © Ulrich Buckenlei – Visoric GmbH
This function clearly shows how Artificial Intelligence can act as an assistance system – without being overwhelming. It supports, guides, and relieves at the same time. The human stays at the center – the technology becomes a helpful extension.
Video Insight: The System in Real Operation
A short video demonstrates the complete workflow: from component recognition to step-by-step instructions to the finished assembly. Particularly impressive: a previously two-hour assembly process is completed in just 30 minutes – with the same quality.
- Realistic Application: Assembly in a production environment
- Narrated Explanation: Voiceover provides insight into UX and technology
- Learning Resource: Video usable for training and presentation
Video: Assembly Platform in Action
Video: © Ulrich Buckenlei – Visoric GmbH | Implementation for FIR e. V. at RWTH Aachen
New Ways of Guidance – Your Options
Assembly processes, training, or product onboarding can now be reimagined: immersive, intuitive, and efficient. The combination of XR and AI opens up possibilities that go far beyond traditional work instructions. Those who digitalize now will gain lasting advantages.
- Planning & UX: From idea to interactive user guidance
- XR Applications: Development of HoloLens-compatible apps
- AI Integration: Intelligent assistance systems for process support
Interested companies will find in the XR and AI approach a future-ready tool for training and production. Those who want to learn more or reevaluate their processes will find the right entry point for discussion here.
Contact Persons:
Ulrich Buckenlei (Creative Director)
Mobile: +49 152 53532871
Email: ulrich.buckenlei@visoric.com
Nataliya Daniltseva (Project Manager)
Mobile: +49 176 72805705
Email: nataliya.daniltseva@visoric.com
Address:
VISORIC GmbH
Bayerstraße 13
D-80335 Munich
